I. Basic information of complete production line
I. Basic information of complete production line
Project name |
Complete solution of beer production line for glass bottle including: - Cleaning system for complete line - Beer filling system - Beer packing system - Conveyor system |
Capacity |
15000 bottles/cans per hour |
Bottle type |
Glass bottle |
Cap type |
Crown cap |
Bottle mouth |
30mm |
Max/Min diameter |
No limitation |
Max/Min height |
No limitation |
Filling liquid |
Beer |
Sterilizing temperature |
80¡æ-90¡æ |
Filling method |
Counter pressure filling |
Labeling manner |
Stick label (front/back and neck) |
Packing manner |
Carton box packing |
Beer processing equipment |
See below flow chart |
Cleaning method |
CIP cleaning (alkaline liquid - hot water - acid liquid ¨C hot water ¨C pure water) |
Cleaning range |
All tanks, pipe lines and filling tank |
Machine voltage |
380V 3phase 50HZ |
Description
The equipment is used in production of beer packed in glass bottles. Rinsing,Filling and capping are integrated in one machine.
The bottle enters into the rinsing part of three-in-one machine through belt conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle in wall.
The bottle that enters into the filler is switched by body holding plate. The filling valve acted by the cam can realize up and down. It adopts balanced pressure filling way. The filling valve opens and begins filling when the inner bottle pressure is balanced with inside liquid tank, the filling valve move up and leave the bottleneck when it finishes filling.
The full bottle is transferred to the capping part through hold body transition poking wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The crown capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel.
The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently
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